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Energy Big Eddy – Knight No. 1 500 KV Transmission Line

High-voltage transmission towers and lines span a grassy rural plain beneath a bright, low sun and a clear blue sky.
Project Location
Goldendale, WA
Client Bonneville Power Administration
Market Sector
Project Type
  • Construction Management & Inspection

The Challenge

Aging infrastructure and increasing energy demand in the Pacific Northwest meant the existing 500kV transmission line between Big Eddy and Knight Substation required major upgrades. The corridor, spanning the Columbia River Gorge, posed environmental, cultural, and logistical challenges, particularly at the river crossing where sensitive lands and tribal interests required careful stewardship.

High-voltage transmission tower stands in a dry, rocky plain with rolling hills under a clear blue sky, with additional pylons and a crane assembling another tower in the distance.
High-voltage transmission tower stands in a dry, rocky plain with rolling hills under a clear blue sky, with additional pylons and a crane assembling another tower in the distance.

The Challenge

Aging infrastructure and increasing energy demand in the Pacific Northwest meant the existing 500kV transmission line between Big Eddy and Knight Substation required major upgrades. The corridor, spanning the Columbia River Gorge, posed environmental, cultural, and logistical challenges, particularly at the river crossing where sensitive lands and tribal interests required careful stewardship.

The Approach

MacKay Sposito provided comprehensive construction audit and inspection services. Our role was pivotal in ensuring that every aspect of the build, from structural integrity to cultural compliance, met the highest standards. By leveraging our deep regulatory knowledge and field expertise, we helped navigate the project through a complex web of federal, state, and tribal coordination.

Utility lineworker in helmet and safety harness works on high-voltage transmission hardware beside green glass insulators atop a tower against a clear blue sky.

The Approach

MacKay Sposito provided comprehensive construction audit and inspection services. Our role was pivotal in ensuring that every aspect of the build, from structural integrity to cultural compliance, met the highest standards. By leveraging our deep regulatory knowledge and field expertise, we helped navigate the project through a complex web of federal, state, and tribal coordination.

Utility lineworker in helmet and safety harness works on high-voltage transmission hardware beside green glass insulators atop a tower against a clear blue sky.

The Work

Our team supported replacing 29 miles of double-circuit 500kV lattice steel transmission line. Services included inspection of access road installations, drilling and blasting for foundations, erection of lattice steel towers, fall protection systems, conductor installation, and fiber optic cable splicing and testing. We ensured compliance with project specs during excavation and steel placement and performed final tower climbing inspections before turnover.

As one of the project contributors notes, “A thorough environmental and cultural analysis was developed, implemented, and monitored at the River Crossing to minimize or eliminate any impact construction activities may have on the land and a nearby cultural resource.

Our firm coordinated efforts across numerous agencies and stakeholders, including the Federal Aviation Administration (FAA), United States Coast Guard, Oregon Department of Transportation (ODOT), Washington State Department of Transportation (WSDOT), BNSF Railway, and the Yakama Nation.

Two construction workers in orange safety gear and hard hats pour and level concrete in a cylindrical foundation form on a hillside, with scaffolding around them and a river valley and bridge in the background.

The Impact

The rebuilt Big Eddy–Knight transmission line strengthens the reliability of the regional power grid and supports long-term energy delivery across the Pacific Northwest. This project utilized an innovative, trapezoidal wire conductor, which placed this project at the forefront of transmission efficiency advancements. Its smaller diameter and aluminum-clad steel core made it easier and more cost-effective to install, while reducing environmental impact along sensitive corridors. The conductor’s compact design increased surface area for current flow, enabling greater electrical capacity without enlarging tower structures; a significant innovation at the time.

Care and rigorous planning and communication ensured the environmental and cultural resources along the Columbia River were protected while enhancing service stability for surrounding communities, utilities, and industrial users. This project demonstrates how infrastructure improvement can advance energy resilience and responsible land stewardship.

Utility worker in a helmet and safety harness tightens bolts with a ratchet on a high steel transmission tower, secured by lanyards above an electrical substation and surrounding fields.
A mobile crane lifts a steel transmission tower section while utility workers in orange safety gear guide the assembly at a rural worksite overlooking a river and hills under a clear blue sky.
A tall steel high‑voltage transmission tower with power lines stands over rolling grassy hills under a clear blue sky.
Utility trucks parked beside high-voltage lattice towers on a grassy ridge, with support cables and power lines silhouetted against the sun and a river valley and hills in the distance.
A steel lattice high-voltage transmission pylon with multiple brown insulator strings and suspended power lines against a clear blue sky.
Construction workers in harnesses assemble a steel lattice power transmission tower with a crane on a rocky hillside, with wind turbines and mountains in the background under a clear blue sky.
Two construction workers in orange safety gear and hard hats pour and level concrete in a cylindrical foundation form on a hillside, with scaffolding around them and a river valley and bridge in the background.
Yellow total station mounted on a transmission tower, overlooking high‑voltage power lines and glass insulators stretching across green fields.
High-voltage transmission towers and lines span a grassy rural plain beneath a bright, low sun and a clear blue sky.
Utility lineworker in helmet and safety harness works on high-voltage transmission hardware beside green glass insulators atop a tower against a clear blue sky.
A steel electricity transmission tower with power lines crossing a golden harvested field, with rolling hills and a partly cloudy blue sky in the background.